Lubrication Neglect Causes More Downtime Than AI Ever Will Lubrication problems aren’t just a maintenance nuisance — they are a systemic reliability risk that costs industrial plants millions every year. While buzzwords like AI predictive analytics and digital twins dominate…
We Optimized Everything — Except the One Thing That Matters https://www.maintwiz.com/wp-content/uploads/2026/02/optimized-everything-except-decision-intelligence-maintenance.mp4.mp4 Most industrial plants proudly share optimized dashboards, meticulous PM schedules, and stacked compliance checklists. Yet, unplanned downtime still knocks at the worst possible times. What if all that optimization…
The Most Controversial TPM Debate in Maintenance Today (And Where You Should Stand) https://www.maintwiz.com/wp-content/uploads/2026/02/most-controversial-tpm-debate-more-maintenance-killing-reliability.mp4.mp4 For decades, Total Productive Maintenance (TPM) has been positioned as the gold standard for industrial reliability. Posters celebrate zero breakdowns. Dashboards track preventive maintenance (PM) compliance.…
What TPM Looks Like When You’re Short-Staffed and Still Make It Work https://www.maintwiz.com/wp-content/uploads/2026/01/What-TPM-Looks-Like-When-Youre-Short-Staffed-and-Still-Make-It-Work.mp4 Total Productive Maintenance (TPM) has long been heralded as a foundational strategy for reliability, zero unplanned downtime, and continuous improvement. Yet, on real shop floors, especially those…
Human Factors in Equipment Failure: The Overlooked Risk Undermining Industrial Reliability In asset-intensive industries, leaders invest billions in advanced machinery, predictive analytics, and automation. Yet unplanned downtime, safety incidents, and repeat failures continue to plague even the most modern plants.…
Root Cause Pitfalls: Why Most RCAs Don’t Stop Recurring Failures https://www.maintwiz.com/wp-content/uploads/2026/01/ignored-asset-risk-cmms-plant-maintenance.mp4 Root Cause Analysis (RCA) is widely touted as the backbone of industrial maintenance strategies. However, despite its prominence in operational playbooks, most RCA efforts fail to prevent recurring failures…
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