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MaintWiz TPM module

MaintWiz vs Weever for TPM: Operator Routines, PM and OEE

Short answer

MaintWiz, an AI CMMS built for TPM, runs the operator routines Weever states (autonomous maintenance checklists, 5S and safety observations) and adds planned maintenance, OEE with line and plant roll-up, quality, training, early equipment management, office TPM and TPM Central, with a dashboard per pillar.

See the full TPM software comparison or request a demo to see your own pilot area, tags and loss codes on MaintWiz.

How MaintWiz helps: MaintWiz, an AI CMMS built for TPM, runs autonomous, planned and quality maintenance, early equipment management, training, office TPM and safety, with 5S, OEE, Kaizen and OPL included and a clickable dashboard for each pillar. MaintWiz maps each TPM pillar to a module, with dashboards that show open items, closed items and losses. Menus, roles and entitlements are set per customer. See MaintWiz TPM modules · See all five free files

By MaintWiz product team · Published · Updated

What MaintWiz adds:A module for each pillarDashboards by pillarRoles set per customerLine and plant OEE roll-up

Key takeaways

  • Weever states autonomous maintenance checklists with one point lessons, abnormality routing to closure, 5S audits, a skills matrix, BBSO, near miss and work permits.
  • Its public pages do not state a planned-maintenance scheduler or OEE capture; it integrates with a CMMS or ERP.
  • MaintWiz states those operator routines and adds planned maintenance, OEE by equipment, line and plant, quality, Kaizen, early equipment management, office TPM and TPM Central.
  • MaintWiz carries the same operator routines and the rest of the programme in one AI CMMS: eight pillars, 5S, OEE, Kaizen and OPL, set up in 6 to 8 weeks.

Verdict

The short verdict

MaintWiz and Weever: what each states for TPM

From each vendor's own public pages, read on 2 November 2026

AreaMaintWizWeever
Autonomous maintenance recordsStatedStated
Abnormality or tag registerStatedStated
Planned maintenanceStatedPartly
Focused improvement, KaizenStatedNot stated
Quality maintenanceStatedPartly
Early equipment managementStatedNot stated
Education and trainingStatedStated
Safety: near miss, BBSO, permitsStatedStated
Office TPMStatedNot stated
5S auditsStatedStated
OEE and lossesStatedNot stated
One point lessonsStatedStated
Areas stated12 of 126 of 12

Stated with feature detail Claimed or partly stated Not stated on public pages

MaintWiz logo, AI CMMS built for TPMmaintwiz.comAI CMMS built for TPMQR code: WhatsApp MaintWizWhatsApp us+91 93459 29168QR code: book a MaintWiz demoBook a demo
Figure 1. Read on 2 November 2026, Weever's public pages state autonomous maintenance, tags, training, safety, 5S and OPL; MaintWiz, an AI CMMS built for TPM, also states Kaizen, early equipment management, Office TPM and OEE.
MaintWiz and Weever at a glance for TPM, from their own public pages on 2 November 2026
MaintWizWeever
Scope statedThe whole TPM programme in one AI CMMSOperator routines, 5S and safety observations beside a CMMS
Operator routinesAbnormality register, 5S, one point lessons, training, safetyAutonomous maintenance checklists, abnormalities, 5S, skills, BBSO
Planned maintenanceYes, with time, condition and event triggersNot stated; failed checks can create work orders in a CMMS or ERP
OEEEquipment, line and plant OEE with a loss reportNot stated as a capability
PricingQuoted to modules and usersNot published; book a demo

Downloads

TPM software scorecard and cost planner for the comparison (Excel)

  • TPM software RFP template and vendor scorecard (42 weighted requirements): Dashboard sheet
    ExcelTPM software RFP template and vendor scorecard (42 weighted requirements)

    Weight 42 requirements, score up to five vendors, run a proof of concept on your own equipment list and read a ranked

    Sheets
    Dashboard, Inputs, Scorecard, Pilot scoring, Questions, Proof of concept, Read me
    Print
    A4
    Version
    v1.1, 4 November 2026
    Get the Excel file
  • TPM software cost planner (three-year): Dashboard sheet
    ExcelTPM software cost planner (three-year)

    Compare the three-year cost of TPM software on your users, plants and services

    Sheets
    Dashboard, Inputs, Costs, Results, Read me
    Print
    A4
    Version
    v1.2, 4 November 2026
    Get the Excel file
  • One-page TPM software demo-day script: eleven numbered tasks with minutes, pass conditions and three vendor score columns
    PDFTPM software demo-day script: 11 tasks to run on your own data

    Compare TPM software fairly: eleven tasks to run live on your own equipment list, with timings, pass criteria and a score column for each vendor.

    Inside: Eleven live tasks, from raising an abnormality to an Excel upload · Minutes allowed and the pass condition for each task · Scores 0 to 5 in three vendor columns · Same tasks, same data, same stopwatch for every vendor

    Pages
    1
    Print
    A4 landscape
    Created
    5 November 2026
    Get the PDF
  • TPM business-case workbook: Dashboard sheet
    ExcelTPM business-case workbook

    Turn downtime, output, maintenance cost and scrap into payback, IRR and a one-page board summary from your own figures

    Sheets
    Dashboard, Inputs, Case, Board summary, Read me
    Print
    A4
    Version
    v1.2, 4 November 2026
    Get the Excel file
  • Excel to TPM software migration checklist (8-week plan): Dashboard sheet
    ExcelExcel to TPM software migration checklist (8-week plan)

    Plan the move from Excel to TPM software in eight weeks, from scope and master data to the parallel run and cut-over

    Sheets
    Dashboard, Inputs, Inventory, Mapping, Checklist, Read me
    Print
    A4
    Version
    v1.1, 4 November 2026
    Get the Excel file

Bring your scorecard to the demo: we score MaintWiz live against your criteria.

All 140 free TPM templates · Privacy policy

Weever states

What do Weever's public pages state?

Weever's public pages state autonomous maintenance checklists with one point lessons, abnormalities routed to maintenance and tracked to closure, 5S audits, a skills matrix, BBSO, near-miss and incident reporting and work permits.

MaintWiz runs autonomous maintenance checklists, one point lessons, the abnormality register, 5S audits, BBSO, near miss, incident reporting and ePTW, and carries them with planned maintenance and OEE on one equipment list.

Pillar by pillar

Pillar by pillar: what each states

Twelve TPM areas, MaintWiz and Weever
TPM areaMaintWizWeever
Autonomous maintenance recordsYesYes: checklists, centrelines, OPLs
Tag or abnormality registerYes: six status tabsYes: abnormalities to closure
Planned maintenanceYesNot stated; integrates with a CMMS or ERP
Focused improvement and KaizenYesNot stated
Quality maintenanceYes: rejection RCA, QD matrixPartly: quality and CCP checks
Early equipment managementYes: MP sheetsNot stated
Education and trainingYes: plan, sessions, scheduleYes: skills matrix and training tracker
SafetyYes: incident, BBSO, near miss, ePTWYes: BBSO, near miss, permits
Office TPMYesNot stated
5S auditsYes: compliance, month-wise, top and low 10Yes: weighted scoring and photos
OEE and lossesYes: equipment, line, plantNot stated as a capability
One point lessonsYesYes

MaintWiz adds

Where does MaintWiz add planned maintenance and OEE?

Planned maintenance in the same record

In MaintWiz a tag can become a work order and a PM schedule sits beside it: time, condition and event triggers, a work bench for the planner, upcoming schedules and approved PM compliance reports. The abnormality and the planned work live on one equipment list.

OEE and the loss behind it

MaintWiz holds production log entries, capacity and loss masters, a downtime report that splits unplanned, planned and performance loss, and OEE rolled up from equipment to line and plant. The tag and the loss can then be linked to the pillar that removes it.

MaintWiz OEE plant roll-up with loss split by factor and a daily OEE calendar for six equipment on three lines
Figure 2. The OEE module in MaintWiz rolls six equipment on three lines up to the plant, with the loss split by factor and a daily OEE calendar, so planned maintenance, tags and losses sit on one AI CMMS built for TPM (MaintWiz).

The pillars Weever does not state

Kaizen, early equipment management through MP sheets, office TPM and TPM Central are in the MaintWiz product. See the TPM software overview and Jishu Hozen module (Figure 3).

MaintWiz Kaizen dashboard counting Kaizen records by facility and department
Figure 3. Kobetsu Kaizen on the same AI CMMS: MaintWiz counts Kaizen records by facility and department, a pillar Weever's public pages did not state when read on 2 November 2026 (MaintWiz).
Planned maintenance dashboard with PM compliance, breakdown hours and work orders by type
Figure 4. Keikaku Hozen in MaintWiz: PM compliance of 93.4 per cent, breakdown hours and work orders split by preventive, corrective, breakdown, inspection and predictive type, month by month (MaintWiz).

Safety and quality

How do safety, quality and training compare?

Weever states a BBSO programme, near-miss and incident reporting, work permits with exceedance tracking and safety audits, plus a skills matrix and training tracker that fill from completed checks.

MaintWiz covers the same ground in the safety pillar (incident reporting, BBSO, near miss observations, a SHE dashboard and electronic permit to work) and adds a quality pillar with rejection RCA, a QD matrix report and a customer complaint register, plus an education and training module with plans, sessions, a schedule and a dashboard of attendance and hours. See MaintWiz near miss and BBSO and quality defect management.

Fit

Which plants fit MaintWiz?

MaintWiz fits plants that want to start or scale a TPM programme in one AI CMMS: a pilot area with tags and 5S, planned maintenance for the critical equipment, OEE with line and plant roll-up, and quality, safety and training records alongside. It suits discrete and process manufacturers alike and loads equipment lists from Excel.

  • Starting TPM with no system, or replacing paper, spreadsheets and several tools: MaintWiz carries the whole programme.
  • Running a CMMS and adding operator routines: MaintWiz keeps the routines, the planned work and the losses on one equipment list.
  • Every pillar measured by the same dashboards: in a MaintWiz demo, follow one tag from the shop floor to the dashboard and to a work order.

Weever alternative

Looking for a Weever alternative?

MaintWiz is the alternative for plants that want the whole programme in one AI CMMS, not only operator routines: planned maintenance, OEE with line and plant roll-up, quality, Kaizen, early equipment management, office TPM and TPM Central, with a dashboard per pillar. Equipment lists and checklists load through Excel uploads, and the entire TPM rolls out in 6 to 8 weeks with guided project management from the MaintWiz implementation team.

One or two

One AI CMMS or two products?

Failed checks in Weever can raise work orders in a CMMS or ERP, so a plant that adds Weever runs two products with two equipment lists to keep in step. MaintWiz puts the routines, the planned work and the loss data on one list, with SAP PM and MM connected through web services where a plant runs SAP.

Cost follows the same logic: add the CMMS, the operator tool and any OEE system, and compare with MaintWiz's quoted price for the modules you switch on. Use the free buyer's guide and TCO planner for the sum.

Book a demo with your own pilot area and loss codes, and ask to see one tag go from the shop floor to a work order and the OEE loss behind it: request a demo.

FAQ

Frequently asked questions

Is MaintWiz better than Weever for TPM?

MaintWiz covers more of the programme: it states the operator routines Weever states and adds planned maintenance, OEE with line and plant roll-up, quality, Kaizen, early equipment management, office TPM and TPM Central, on one equipment list.

Does Weever have a planned maintenance module?

Its public pages do not state a planned-maintenance scheduler. They state that failed checks can create work orders in a separate CMMS or ERP. MaintWiz runs the PM schedules and the work orders on the same equipment list as the checks.

Does Weever track OEE?

Its public pages mention OEE as an outcome and do not state OEE capture or a loss tree. MaintWiz holds OEE by equipment, line and plant with a downtime report.

Does MaintWiz do 5S, one point lessons and BBSO like Weever?

Yes. MaintWiz has 5S audits with a compliance dashboard, one point lessons with approval and PDF export, and BBSO, near miss and permit to work in the safety pillar.

Which one is cheaper?

Neither side publishes a price list: Weever shows none on its site, and MaintWiz is quoted to the modules and users you need. Ask each for a three-year quote for your users and plants, and add the CMMS and OEE tools Weever needs beside it. The free TCO planner does the sum.

Sources

Sources

  • Weever, autonomous maintenance, read 2 November 2026
  • Weever, 5S, read 2 November 2026
  • Weever, data security, read 2 November 2026

Compare it on your own scenarios

Book a demo and bring your shortlist and your requirements. We will run your scenarios in MaintWiz, so you compare on your plant's own records.

Book a demo